The Engine Explained
The engine is the heart of
your car, but instead of pumping blood, the engine pumps air and
fuel. The engines main function is to convert air and fuel into
rotary motion so it can drive the wheels of the car. How does it
do that ??.... Well let's start with a cutaway of the engine and
see all the major parts then we will get into the actual mechanics.
Pistons: Most common engines have 4, 6, or 8 pistons, which move
up and down in the cylinders. On the upper side of the piston is
what is called the combustion chamber where the fuel and air mix
before ignited. On the other side is the crankcase, which is full
of oil. Pistons have rings which serve to keep the oil out of the
combustion chamber and the fuel and air out of the oil.
Crankshaft: The crankshaft
is connected to the pistons via a connecting rod. As the piston
moves up and down in the cylinder it rotates the crankshaft and
converts the straight line motion into rotary motion.
Valve train: The valve train
consists of valves, rocker arms, pushrods, lifters, and the camshaft.
(shown in above picture in blue, yellow, and green) The valve train’s
only job is that of a traffic cop. It lets air and fuel in and out
of the engine at the proper time. The timing is controlled by the
camshaft, which is synchronized to the crankshaft by a chain or
belt.
Now that we have a general overview of the parts involved let's
talk about what happens. Most automotive engine today are 4-stroke
(or 4-cycle) engines, meaning they have four distinct events which
make up the cycle.
· Intake stroke: The camshaft opens the intake valve and the piston
moves down the cylinder. This creates vacuum and sucks in air and
fuel into the combustion chamber above the piston.
· Compression stroke: As the piston starts moving back up the cylinder
the intake valve closes and seals off the combustion chamber. The
causes the air and fuel to compress.
· Power stroke: As the fuel is compressed and the piston nears the
top of the cylinder the spark plug fires and ignites the fuel and
air. This explosion pushes the piston back down the cylinder and
drives the crankshaft.
· Exhaust stroke: After the piston reaches the bottom of the cylinder,
the exhaust valve opens and the gasses left over from the fuel and
air are sent out to the exhaust system.
Put these four events together
in the above order and you have a complete cycle. Are you asleep
yet? That's enough theory, let's talk about the real world and problems
you might encounter with the above mentioned parts.
Pistons: Remember I talked about the rings, which seal the combustion
chamber from the crankcase. The rings over time tend to wear out.
When they wear they allow the fuel and air to enter into the oil
and dilute it. This dilution reduces the oils ability to lubricate
your engine and can cause premature wear. Also if the rings wear
down they can allow oil from the crankcase to enter the combustion
chambers. This will result in oil being burned and exiting your
tailpipe as grayish/white smoke. If your car spews grayish white
smoke and it does not go stop in the first few minutes after start-up
you might have warn rings. If the smoke goes away after start-up
look to the valve train section.
Crankshaft: The crankshaft
rides on bearings, which can wear down over time. The bearings support
the crankshaft and also the rods, which connect the pistons to the
crankshaft. A loud medium pitched knocking noise in the engine points
to warn bearings most of the time. This is usually a costly repair
and involves removing the crankshaft and either machining the surface
where the bearings ride, or replacing the entire crankshaft. To
prevent this type of problem, use a high quality oil, change your
oil at suggested intervals (3 months or 3000 miles is a safe number)
and always maintain your oil level between oil changes.
Valve train: Remember the
oil smoke problem mentioned above in the piston sections. If your
car only smokes grayish/white smoke at start-up you may have leaking
valve seals. Valve seals keep oil from above the valve from leaking
into the combustion chamber. When they wear, they can allow oil
to seep into the combustion chamber and collect there until your
start the engine again. You generally do not get oil leaking past
the valve seals while the engine is running since the seals expand
with the heat of the engine and plug the leak.
Another common problem is
the timing chain or belt will slip or even break causing the cam
shaft to stop rotating. Remember the camshaft tells the valves when
to open and if it stops spinning then the valves stop opening and
closing. No valve moving, no engine running :-)
A term you will here when
talking about timing chains and belts is "interference engine".
When an engine is an "interference engine" the pistons and valves
are so close together that if the valves were to stop moving (broken
belt or chain) and the crankshaft kept spinning they would crash
into the piston. (that's the interference) This crash tends to do
bad things to an engine, breaking valve, bending pushrods, and even
cracking pistons. This is why most manufacturers recommend changing
the timing chain or belt every 60,000 miles. Timing belts dry out,
stretch and deteriorate over time so even if you do not have 60,000
miles on the car think about changing the belt after it's 6 years
old.
Preventive Maintenance:
· Change your oil regularly.
· Give your engine a chance to warm up before driving if possible.
Let the oil get into all parts of the engine before driving. This
is even more critical in cooler temperatures when the oil is cold
and sluggish.
· Change your timing belt or chain at your manufacturer's recommended
interval.
· void "snake oil" additives advertised on late night TV. Regular
oil changes and good maintenance habits will keep your engine running
it's best.
· If you have a turbo charged engine, give the engine a minute or
two cool down before turning it off. This cool down period allows
oil to circulate and cool down the bearings. If you shut off the
engine immediately after hard driving, the oil can gum up around
the hot bearings and create problems down the road.
What to discuss with your
mechanic:
· If you have to replace your engine, discuss the benefits of buying
used versus new. If you plan on keeping your car for some time,
a new engine might be the best bet. Sometimes new engines are not
much more expensive than rebuilt ones, and offer the best solution.
· When trying to diagnose engine noises, be as descriptive as possible.
Take note to when the noise occurs; at what throttle position, and
when the noise started occurring. Sometimes changing the weight
of oil being used can cause a new noise to crop up. Make sure you
mechanic knows if you changed oil brands or weight recently.
About the author:
Kevin Schappell maintains http://www.carbuyersclub.comwhere
he gives advice on buying, selling, insurance, and financing. A
mechanical engineer and car guy, Kevin has decided to spend his
online time helping others learn about automobiles. To learn more
about how your car works, Kevin has createdhttp://www.mycarwizard.com
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